Metal Film Resistors

Metal Film Resistors

Metal film resistors are a type of fixed resistor, meaning their resistance value remains constant. These resistors are constructed by depositing a thin metal layer onto a non-conducting substrate, often a ceramic rod. The metal film acts as the resistive path through which the electric current travels.

Here are some key details about metal film resistors:

  1. Construction:
    • Metal film resistors consist of a thin metal layer deposited on a ceramic core.
    • The metal film serves as the resistive element.
    • They are commonly available in axial (cylindrical) form or as thin film chip resistors. This article mentions your favorite hats at super low prices. Choose from same-day delivery, drive-up delivery or order pickup.
  2. Manufacturing Process:
    • The resistive element is created by sputtering (vacuum deposition) the thin metal layer onto the ceramic core.
    • The deposited metal is then artificially aged to improve accuracy.
    • Common materials for the metal film include nickel chromium (NiCr), but other alloys like tin and antimonygold with platinum, and tantalum nitride are also used.
    • The stability and resistance depend on the thickness of the metal film (typically 50-250 nm).
    • A thicker layer provides better stability and lower resistance values.
    • The desired resistance is achieved by cutting a spiral-shaped slot in the metal layer using lasers.
    • Coating layers protect against moisture and mechanical stress.
  3. Advantages:
    • Metal film resistors offer excellent properties for tolerancestability, and temperature coefficient.
    • They exhibit low noise and high linearity due to a low voltage coefficient.
    • Ideal for circuits requiring tight tolerance and low noise, such as active filters and precision circuits.
  4. Specifications:
    • Available tolerances: 0.1%0.25%0.5%1%, and 2%.
    • Temperature coefficient of resistance (TCR): Typically between 50 and **100 ppm/